High Density Laser Perforation Services

When you want to increase breathability, wear time, and moisture vapor transmission rates without compromising strength or integrity, of a device, sometimes the best option is laser perforation into the pressure-sensitive materials themselves. Lots of them. 

Optimize application performance with high-density laser perforation from Hudson Medical Innovations, an ISO 9001:2015- and 13485:2016-certified contract manufacturer of medical devices. Our laser perforation equipment makes precision cuts, improving product functionality and quality. 

High density laser perforation is the process of making tiny holes in sheets, films, or plates using the energy from a laser. Holes can be up to five microns in diameter, which is smaller than the average thickness of a human hair.

The process involves a laser generating a pulse at a fixed repetition rate, while a beamsplitter creates a well-defined amount of high-intensity beams. A rotating web carries the material set for perforation to specified locations for each laser pulse. 

As a result, high density laser perforation offers precision cutting, high throughput, and accurate positioning. Unlike mechanically powered perforation techniques, no working residue is left on the material. 

Hudson Medical Innovations can seamlessly integrate high density laser perforation into your medical device manufacturing process. We can produce a variety of shapes in unlimited patterns from an array of materials. 

• Silicone Pressure-Sensitive Adhesives
• Acrylic Pressure-Sensitive Adhesives  
• Polyester Films
• Cottons, Both Dense And Loosely Woven
• Custom Materials, Upon Request